Love the taste of fresh dirt in the morning, NEW POLARIS SPORTSMAN 500 1999-2001 ATV U-JOINTS:eBay Motors (item 380196456579 end time Feb-10-10 08:47:00 PST), FRONT HOUSING - 2002 Polaris SPORTSMAN 500 HO (A02CH50AA/AB/AE/AK)/RSE (AC)/DUSE (AD)/X (AJ)/HO FREEDOM (AL)/PSE HO (AM/AN)/DESERT (FA)/WORKER (EB). Members. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. 0:00 / 1:45 Polaris Sportsman 500 4x4 AWD fix DoWork93YJ 123 subscribers Subscribe 339 154K views 7 years ago A how to for getting your AWD back working on you Sportsman 500. There was a left over '05 sitting by the front door. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. My polaris sportsman 4x4 will not go into awd. - JustAnswer It was on sale for $4999. Get ready for your next adventure that will take your crew and all the gear you can fit in the large dumping cargo box beyond the trailhead. yes the front u joint is bad has lots of play in it. 3. A friend told be to check the differential fluid levels in the rear for my machine. yeah, 4x4 in the snow is needed:thumbsup: A forum community dedicated to All ATV owners and enthusiasts ranging across all makes including Suzuki, Yamaha, Polaris, Arctic Cat, Kawasaki, and Honda. How to resolve Polaris Sportsman 4x4 hard to turn wheels issue? Sportsman 4wheel drive engaging - Utility ATV - ThumperTalk Calls were coming in. I hope it will help boost your ATV experience! Clear editor. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. We recommend that you only use OEM belts. It is supposed to spin freely in one direction and be locked in the other direction. Copyright 2023 QUADCRAZY After replacing the sensor, make sure it is clocked correctly. 112cc ATV with standard safety features. A wide stance (74"), turbocharged (181 HP) and easily maneuverable side-by-side delivering rugged strength straight from the factory to take on the roughest terrain. Removing the ground, the 4x4 would still work but the reverse ignition retarder was on all the time, until I pressed the over ride button. or is there a serious issue going on? Polaris fluid is not necessary run a synthetic atf. Performance Mode:Offers a more aggressive feel to the power of the vehicle. It is hard to tell what kind of damage until you take it apart. Available in Sportsman 850 and XP 1000 High Lifter Editions. If the oil is old or contaminated, it needs replacing: Using an oil pressure gauge, it is possible to measure if the oil moves well through the engine. no service manual..any help appreciate it. I'm thinking the gear selector has a switch inside and that the 4x4 won't work unless it receives proper signal from this. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. JavaScript is disabled. {{ vehicle.Year }} {{ vehicle.ModelName }}. I know I have the hose on the gas cap but, the other one has me baffled the service manual doesn't show. It was $5499 OTD. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. What year? She was kinda stunned but not mad. I was still afraid of it. For a better experience, please enable JavaScript in your browser before proceeding. I got it stuck this weekend and found out the 4 x 4 is not engaing. Share your ATV photos, videos, ATV rides, get help with your ATV Hello Again, I had another quick look at it this evening. Research modifications, troubleshooting, maintenance, and more! It just stays in 2x4. Needing the float height, will post request as soon as I find the proper sub-forum. Press and release the bottom of the switch to toggle to a previous option. People were telling me "You'll be sorry if you buy a 2-wheel drive machine." The GENERAL XP 1000 is the most capable crossover side-by-side. Some ATVs use an oil-sump wet clutch combined with the dry clutches on the CVT belt transmission. Move the rocker switch to the center position (2WD) to operate in rear-wheel drive. If the rear wheels are spinning, release the throttle before switching to AWD. The Sportsman 850 continues the tradition of do-it-all capability and toughness for a legendary sport-utility experience. its the display/speedometer, if you power the brown with white stripe found on the column it will prove this. 15 Simple Solutions When a Motorcycle Won't Start (But Battery is Good) . Operate in Turf Mode only as needed to protect smooth, level surfaces from tire damage. All first posters will have to wait to have their content reviewed and approved. The switch and its location vary based on model. The next step would be to trace the wires from the switch to whatever mechanism it activates. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. I have a 2004 Polaris ranger 500 4x4 that the front axle will not engage the awd light is on I have 11.89v at one wire Ask an Expert Car Questions Motorcycle Questions I have a 2004 Polaris ranger 500 4x4 that the front axle will Jeff Policky, Motorcycle Mechanic 2,452 Satisfied Customers Yamaha Gold, Suzuki Gold, Honda Bronze, Polaris Bronze, BRP 1997 500 Polaris Sportsman 4 wheel drive wont work Pasted as rich text. Be a part of best online community of ATV riders and join thousands of people who The next revolution of the industry's best-selling sport side-by-side with a rugged design, all-day comfort, and legendary performance. Standard Mode: Use this for the majority of your driving. 12K views 1 year ago Backyard Adventures 44K views Keith's Garage 52K views. For more information about ADC, view the Active Decent Control section later in this article. Work Mode:The throttle is smoother than standard mode. I have a 96 Polaris Xplorer 400 4x4, I use it mostly for snow plowing. Atv polaris 2007 sportsman 450 / 500 efi / 500 x2 efi (406 pages) Offroad Vehicle Polaris Magnum 500 2000 Owner's Manual Supplement. You cannot paste images directly. Upload or insert images from URL. The 4x4 switch must be in the ADC 4x4 position. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Put 2 amp charger on battery and tried to start-NOTHING. Purpose built for the mud, packed with power, mud specific tires and high clearance arched dual A-Arms suspension to help you get through your favorite mud hole. How to troubleshoot Polaris Sportsman 4x4 AWD issue? Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. July 24, 2013 in Polaris ATV Forum, turn the switch on and it will not engage. probably dirty hub fluid or something wrong in the hubs. The parts book for this model is still in development, please check back later. darrylbolton The unit will engage periodically, but not both front wheels at the same time. i would locate the actuator and test it, (remove it and keep it wired up and engage it, or you should hear it turn on) and are those the machines with the magnet engagements? After driving for awile and multiple gear switches, the Neutral light is now on all the time. This drive mode is recommended to be used when backing up with a trailer, driving over rough terrain, or loading the vehicle on a trailer. So, I wound up with two Honda 450's. By then, your engine would have received enough fuel to fire up if the issue was related to the fuel. As mentioned in the first post, the dash lights weren't working. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction. The quad has lost the 4x4, I believe it's electrical, it also lost the dash indicator lights (Neutral Reverse etc). It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. We keep these forums clean and user friendly. I have this control on my Big Bear I have not seen one before, it appears to have a cable that goes to the front differential. 3-Mode Throttle Control SwitchSome Polaris ATVand RANGER models are equipped with throttle control modes. HELP Please! Best for when the operator wants more precision over vehicle acceleration. 2. I just picked up my 2003 700 Sportsmen and have similar issues, 4x4 will not engage, anyone out there got some tips/hints for me.? With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. At the time I bought the ATV,my budget only permitted a 250cc machine. Just thought I'd start a new thread for newbies to the site! AWD wont engage. Class-leading 60" trail capability delivers uncompromised agility and comfort. Press the top of the switch to turn on ADC, and press the bottom of the switch to turn it off. Equipped with the industrys largest cargo system. Driveline Mode Switches on ACE and RANGERPolarisACEmodels and some RANGER models equipped withADC feature a different driveline mode switch, pictured below. Always switch to AWD while the rear wheels have traction or are at rest. Using 2WD in slippery or low traction conditions helps improve traction when 4WD may not be required. Without hestitation I pulled 60 Ben Franklins outta my front pocket and said "I want this Quad. What are the common problems with Polaris Sportsman 4x4 AWD? Keep your hands and all loose objects away from the clutches to avoid severe injury. 1 Answer Dave Reilly Contributor 28 Answers My 2005 polaris Sportsman 500 does this in the winter when plowing, but only sometimes when pushing the override button to go backwards in 4x4. Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. You may find that the bike wants to creep or move forward when in gear at idle. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. On Polaris ATVs equipped with Active Descent Control, when the switch is on ADC, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Since then, I've never had any problems except in heavy wet snow. The wheeler won't engage in 4 wheel drive. The Fora platform includes forum software by XenForo. The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. If you have an account, sign in now to post with your account. EBS is useful when driving in hilly terrain or pulling a load. Paste as plain text instead, polaris uses the speed of the quad in its calculation for the on demand 4x4. Disengaging AWDMove the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction. 1999 polaris 500 sportsman grinding in 4 wheel drive ? factory workshop service and repair manuals for your ATV. On ATVs with a touchscreen display, the current driveline mode is displayed on the Gauge Screen. Ensure the oil level is correct, or the bike may not shift as it should. Please select your vehicle to easily find parts & accessories that fit. Built to deliver capability, comfort and last longer. All switches have AWD and Two-Wheel Drive (2WD). I had it for about 2 weeks and took it to Sand Lake. is your speedo working ok? Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Engage the AWD switch before getting into conditions in which front wheel drive may be needed. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. If the powered wheel starts slipping or spinning out while in Turf Mode, selecting 2WD will lock the rear differential and allow both wheels to propel the vehicle forward. May be shown with additional modifications or accessories. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. But even without creep, the problem may be with one of these components. Inspect the bell cranks to make sure they are not stripped or have split. Load up your gear, break away from the crowd, and start your next adventure with a fully covered cab and cargo box to take your crew and gear deep into the backcountry. Note: Your post will require moderator approval before it will be visible. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. When the switch is set to AWD, the vehicle is in All-Wheel Drive and the AWDindicator in the instrument cluster or touchscreen display (if equipped) will be on. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Among the features on Polaris Off-Road Vehicles is All-Wheel Drive, which can be controlled with the driveline switch, also known as All-Wheel Drive (AWD) switch. If its pre 04.5 then change out the fluid in the hubs if its later then change out the fluid in the front differential. We drove over to a friend of mines house and unloaded it. Active Descent Control for ATVsOn Polaris ATVs equipped with Active Descent Control, when the switch is on ADC, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Come join the discussion about classifieds, troubleshooting, suspension, riding, off roading, maintenance, performance, modifications, and more! 3. Logistics surcharge of $250 will apply. It cant push the gears completely in place if it is bent or worn. NEW POLARIS SPORTSMAN 500 1999-2001 ATV U-JOINTS:eBay Motors (item 380196456579 end time Feb-10-10 08:47:00 PST) . That was late Nov of '06. SOLVED: My awd won't work. Is there a fuse? - Fixya The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. Perform the following procedure to unlock the front gearcase. As noted, new member checking in to look around. I'll give it a try, I'm off for awile but will check it out when I'm back. Learn More. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. The shift fork is what shifts the gears in place. 1. could be something with that too . trike master i have a lil perdicament im stuck in and i wanted to knoe if you could possible help me out i have a polaris 500 ho 4x4 heres the problem im stoped and i start to give a . Hubs were low, but topped them up. Hook up the motor to a 12V battery to test it before reinstalling. Make sure it is according to spec. After about 5 minutes I started feeling comfortable on it again. Front left tire will not engage into 4 wheel drive. Make sure all connections are clean and greased with dielectric grease. How can we improve this article? RZR, RANGER, GENERAL: When the switch is set to the bottomposition (two-position switch) or middle position (three-position switch), the vehicle is in Two-Wheel Drive at all times. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. As mentioned a couple of weeks ago when I first looked at this, the Neutral light is now on all the time because the switch in the shifter must have broken. Operating in Turf Mode when on sloped, uneven or loose terrain could cause loss of control and result in serious injury or death. Trust me. Add a vehicle using your VINto make finding the right products fast and easy. The throttle is open (throttle is applied). When you say the 4X4 won't engage, are you driving the atv into a situation where the back tires are spinning? Driveline Mode Switches on RZR, RANGER and GENERALThe driveline mode switch on your PolarisRZR, RANGERor GENERALhas either two or three positions, depending on your models features. Perfect for youth riders ages 10 and older. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. A month later we broke up. Four wheel drive won't engage? | Polaris ATV Forum It's a 2007 efi. Movement on rear and front chains. It is also useful for drivers who get in and out of the vehicle frequently, such as farmers or groundskeepers, and is beneficial to riders who want an easier, smoother driving experience. I knew nothing about quads accept I thought it really looked coool and I had the money in my pocket to buy it. In fact, most ATVs are affected by this issue, some more than others. Sportsman 4wheel drive engaging - Utility ATV - ThumperTalk Hey guys I've got a 2008 Sportsman 500 that I plow snow with. Thanks in advance. Sportsman 500 produced after 2000, comes with iridium spark plugs. Always move the 4x4 switch to ADC 4x4 before ascending or descending a hill. . The industry's best selling performance side-by-side with power, suspension and agility for the trail. For more information on the operation of your vehicle, consult yourOwner's Manual.To find a PolarisDealer near you, use theDealer Locator. everything else is working except for the mentioned items. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Some ATVs have adjustable gear linkage. There is a switch in the shifter box that ties into the 4X4. May be shown with additional modifications or accessories. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear-shifting issues. For the complete procedure, go to Hondaatvforums.net. The Sportsman 6x6 built for 2-up versatility. 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Always operate in low gear and engage ADC 4x4 when transporting heavy loads and/or when towing. The rear right wheel is the powered wheel in Turf Mode, regardless of which direction the vehicle turns. Atv (5 pages) I had 6 Grand on me. The RANGER SP 570 NorthStar brings more comfort with fully enclosed heated cab, so you can stay warm from the trails to tasks around the property. i have a 2000 Sportsman that i noticed the 4wd not working and it was the ground not connecting so i did a by pass that i found on youtube and it worked. You dont want a 250EX!!! The instrument / speedo works. Manufacturers suggested retail price (MSRP) subject to change. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). 7 Warning Signs of a Bad ATV Starter Solenoid, A Beginners Guide on How to Ride an Automatic ATV, Preparing Your ATV for Storage: The Ultimate Checklist. 351 Cleveland. Is there any special way to align the front end so that it drives straight? Vehicle speed must be 15 mph (25 km/h) or less. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. You are using an out of date browser. Operating in Turf Mode will unlock the rear differential, meaning that the right rear wheel is powered and the back wheels can rotate at different speeds. To gain immediate approval and a NO ADS experience, consider subsribing to our Premium Membership. If I just attach the Reverse and Neutral indicator leads it also works, but I'll just live with the Neutral light on. It's a great bike and I have lots of fun on it. When you purchase through links on our site, we may earn a commission at no additional cost to you. Posted by craig sasse on Oct 29, 2012 The RANGER CREW XP 1000 Texas Edition is purpose built with added capability, while featuring exclusive Texas badging, 4,500 Lb. and more. Polaris offroad vehicle user manual (129 pages) Offroad Vehicle Polaris 500 HHO 2013 Owner's Manual.