It's not a Tractor.It's a LOCOMOTIVE!! I had it to the point where it didn't feel sloppy and it acted like you are describing. i set mine so there's about 1/4" - 1/2" play in the lever, adjusting at the lever if there's enough there, if not you'll have to adjust at the engine :thumb: I have short fingers so I set mine to start engaging when the lever is about 1/4" from the grip. Nov 1, 2013 I just put a new clutch cable on my 01 and it made a huge difference. Magura Hydraulic Clutch Kit, Kawasaki KLR650, All Years - Touratech-USA For a better experience, please enable JavaScript in your browser before proceeding. 60 Second Clutch Adjustment - Tutorial Rekluse!Adventure-Bike!EXP! Im a new rider and have a 2013. Clutch adjustment : r/klr650 Looks like it will fit in place of the Cable and Dual Star out of Washington sells them for the KLR's. But the point is you needed a new clutch cable installed, this is how I did it. KLR 650 Clutch Replacement | Partzilla.com - YouTube 7 yr. ago Could be the clutch plates, especially if those 21k miles saw a lot of off-roading. Something to think about regarding adjustment is to try to place the slotted opening in the lever adjustment screw in a downward angle so that it does not act as a funnel to gather water and dirt into the cable. Adjusting Your Motorcycle Clutch and Why It's Important | The Shop ManualRead more on Common Tread: https://rvz.la/35jWclGOut of whack clutch-cable slack doe. GameStop Moderna Pfizer Johnson & Johnson AstraZeneca Walgreens Best Buy Novavax SpaceX Tesla. clutch problem | Kawasaki KLR Forum Clutch adjustment Question | Kawasaki Versys Forum 2HE, (You must log in or sign up to reply here. Im doing it this week. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Corporal: CLUTCH: Wet, multiplate slipper; cable actuated . I both loosened and tightened the clutch cable with very little effect. Bar risers may limit the travel . Adjusting clutch cable? | Kawasaki KLR Forum liability for incorrect spelling, printing errors (including prices), incorrect specifications or grammatical A forum community dedicated to Kawasaki Versys motorcycle owners and enthusiasts. Anyone have some pointers for me? Now I have a question for you, where the heck is PDX. The locking hub vibrates loose and the cable gets out of sync often. From my experience my clutch and throttle cables were way out of adjustment when new. Heres how to replace the clutch plates on your KLR 650: https://youtu.be/Cwcv2EP1Py8VIDEO HIGHLIGHTS:Disconnecting clutch cable - 0:54Routing new clutch cable - 2:05Connecting new clutch cable - 3:30Clutch cable adjustment - 4:25Buy OEM Kawasaki KLR 650 parts here: http://www.partzilla.com/parts/search/Kawasaki/Motorcycle/2008/KL650E8F+KLR650/parts.html?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description_btfTalk to us:Twitter: https://twitter.com/partzillaFacebook: https://www.facebook.com/PartzillaInstagram: https://www.instagram.com/partzilla/In the video were working with a 2008 Kawasaki KLR 650, but you will have similar steps for your Kawasaki dirt bike. If your order is not everything you dreamed, we'll fix it. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I liked it the way it used to be. Magura Clutch Bleed Kit, w/ 4oz. I'm going to keep working on it and try to fix it. Kawasaki KLR650 Clutch Cable Replacement | Partzilla.com Clutch lever won't stay adjusted! | Kawasaki KLR Forum Call 1-800-491-2926 to speak to one of our Adventure Experts Meaning, what is optimal pull for when it starts to grab? Scan this QR code to download the app now. The Magura Hymec clutch kit is an easy to install alternative to a mechanical clutch. #1 Twin headlight Ernie Custom fabricated dual sport accessories Joined: Aug 2, 2005 Oddometer: 2,404 Location: Dakota Minnesota Here's a picture of the 2HE clutch arm mod now available to the KLR650 owners of the ADV community. Privacy Policy. A review of the 2023 Kawasaki KLR650 Adventure, an affordable and capable ADV bike. Enjoy banner ad-free browsing with Kawasaki Versys Forum Plus. 92 KLR 650 clutch won't engage. The difference happened after doing a couple long rides with a heavy load, at least I think. Shifting difficulty, clutch adjustment, and engine bogging The oil is about 500 miles old. On-the-fly mechanical adjustment would have been better. Show more. and our I don't have a manual yet, and just put in new clutch. CLUTCH LEVER STICKER A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. Step 1. 1 Hopefully that makes sense. 1 Answer paul cavanagh Level 1: An expert who has achieved level 1. Keep in mind when you watch any of my tutorials it's probably the first time I've ever done what I'm "teaching" you to do. Is there a standard adjustment for pull mechanism vs. at the cable? Also whenever the problem first started it didn't feel like it was slipping it just felt like the adjustment kept getting worst until there was none left . By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. I had to go over the whole bike. This is where the other end of the clutch cable can be accessed and adjusted -- both the cable itself and the ratchet assembly with the adjusting . Sounds like you just need to spin out the adjusters. Apr 16, 2023 I have noticed the clutch gets a little more free play when the engine gets warmed up. I have two arms on hand ready to go. JavaScript is disabled. http://www.kawasakiversys.com/forums/archive/index.php/t-1288.html. I had a passenger and some luggage for a total of 390lbs for about 500 miles. Just to clarify, are you saying there is very little slippage when you engage the clutch? In the video, see how to The Fora platform includes forum software by XenForo. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. Motion Pro 03-0384 Black Vinyl Clutch Cable, New All Balls Racing Clutch Cable 45-2128 For Kawasaki KL 650 E (KLR) 08 09 10 11 12 13 14 15 16 17 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017, Motorcycle Control Cable Clutch Cable Compatible with Kawasaki KLR 650 C (1995-2004)/ 54011-1350, ZZOY Motorcycle Universal Long Black Clutch Cable Wire Compatible with Yamaha XVS650 V-Star Custom 1998-2014/Drag Star XVS650/400 1997-2002 1996-2012, BossBearing Clutch Cable for Kawasaki KL650A KLR650 1996 1997 1998 1999 2000 2001 2002 2003 2004. Ok you guys, here is why I replaced the clutch. It appears that not all companies specifically list the EC additive since they are not required to by law. I know I've been putting out a lot of tutorials lately, and you probably want to see some adventure already. ). I just put a new clutch cable on my 01 and it made a huge difference. The Rekluse EXP Kit for Kawasaki KLR 650 INSTALLATION & USER'S GUIDE Doc ID: 191-6347A Doc Rev: 122214 . Is this bad for the cable and I've not known it? The clutch engages fully during the last 1/4" of release. Ive looked at the manual but it only tells me which parts are which and Im stuck trying to get the adjustment back into spec. Also some friction modifiers added to various oils can penetrate the surface and cause expansion, this reduces the "play" between the plates and gives a grabby feel. Some pictures out of a manual would be really great. KLR 650 Clutch Cable Replacement | Partzilla.com Does it really make any difference if the adjustments are made at the engagement lever on the motor or at the lever? Mon - Fri, 9:00am - 5:30pm PST. We'll never charge a restocking fee for items returned in new unaltered condition within 60 days. 1 Al_Kydah 4 yr. ago As the cable ages it will stretch a little. Chugga Chugga. I don't measure I go by feel with my middle finger. KLR 650, loose clutch - grinding when shifting Discussion in ' Thumpers ' started by cornchip, Aug 23, 2009 . Here's how to quickly and properly adjust a clutch cable on a motorcycle with a cable clutch. Generally you'll spend less than $20 just about anywhere. Whether it's the wrong size or just not what you wanted, you can return it for a refund. 1987-2007 KAWASAKI KL 650A KLR 650 CABLE, BLACK VINYL, CLUTCH, Manufacturer: MOTION PRO, Manufacturer Part Number: 03-0204-AD, Stock Photo - Actual parts may vary. Like DragonBreath said, your cable needs a good lubing. ). Thanks for the post. I put in a super duper clutch and spring kit from barnett. Right now I have the adjustment at the engine in the middle, and the one at the lever all the way backed out. Step 3. Is the nut closest to the engine the stop nut or the adjuster nut? #3. on2wheels52 , Aug 17, 2008. I want to adjust it for optimum pull but not sure how that is best done. The clutch seems to work properly (engages/disengages) but I can't modulate the power transfer anymore. 2023 Kawasaki KLR650 Adventure Review | Motorcyclist It can be less than 2mm of lever, aslong as it isn't actuating the clutch at rest. I know I can adjust at the clutch pull on the motor and at the cable. Business, Economics, and Finance. And for parts diagrams I download the parts fiche images from sites like partzilla.com. Matthew Bochnak offers a few do-it-yourself tips for proper adjustment of this key component. David, I would say that you definitely should lube the cable, but it may be a little more than that. 2HE KLR650 clutch arm mod | Adventure Rider I use this same oil in my KLR and have experienced no friction or clutch problems as a result. It was sitting with constant tension on the cable. 650 clutch adjustment | StromTrooper Anchorage, formerly Spenard (hub of the universe), (You must log in or sign up to reply here. Now i hope that answers inquiring minds.LOL, Also, if you really noticed my user name ". #1 Aprilia , Apr 26, 2012 #2 Aprilia Long timer Joined: Sep 15, 2008 Oddometer: 1,799 Location: Phoenix, AZ Proper cable adjustment and short of extraordinary abuse your KLR will be buried with its original clutch pack. Shop products from small business brands sold in Amazons store. I'd like to have it feel sturdy, and have it engage about halfway through being let out. Clutch/throttle touchy? : r/klr650 - Reddit I can ride like that but I really dont like to have the adjustment backed all the way out. MVP: An expert that got 5 achievements. PDF Installation notes for EXP MX Test Clutch At Amazon, a Gen 1 cable is $11.03 with free shipping. Like it's all or nothing? PDF READ ME FIRST - Rekluse The clutch used to start engaging at about the 50% point from the bar. Various schools of thought but what we did in the shops was to adjust so that there was a small amount of adjustment screw thread out of the lever. Reddit and its partners use cookies and similar technologies to provide you with a better experience. Normk - I appreciate the basics and now understand the consequences of too much or too little tension. If there is not enough play, the clutch may not disengage. Wouldn't you just adjust it until it doesn't do that anymore? The Magura Hymec clutch kit is an easy to install alternative to a mechanical clutch. I, too, had to adjust my clutch within my first week. Choose an option above to see pricing and add to cart. I like to have power almost right away so mine is in quite a bit. I don't want a 16 year old school kid working on my bike. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, maintenance, conversions, and more! Mineral Oil, Magura Blood, Mineral Oil for Hydraulic Motorcycle Clutches, Touratech Adjustable Folding Mirror (Single). Generally, the only real concern is that you have slack (no tension/pull) on the cable when the lever is released. May 20, 2013 clutch issuses Hey Geolemon, Imho I would adjust free play in clutch lever, I like a hare over 1/8 of inch. Improve the clutch feel and control of your KLR 650 with this easy upgrade from Magura. Check them and adjust them often. I noticed this the first week I owned the bike. The thing that bothers me the most is the sudden change after riding with a lot of weight. It is not dis-ingaging completely when I pull it in and can't shift gears at a stop. Read how to do this job step by step: https://www.partzilla.com/blog/kawasaki/klr650/clutch/cable/replacement?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description-blog-linkLooking for more KLR650 clutch maintenance? Keep in mind when you watch any of my tutorials it's probably the first time I've ever done what I'm \"teaching\" you to do. I've done this with all of my bikes before and not had any problems. for some time (non-EC type). #1 soberdude05 n00b Joined: Mar 24, 2009 Oddometer: 9 Location: Seattle, Wa Will someone give me the specs for adjusting my clutch. All rights reserved. Or there is moisture in your cable that has frozen. Finally, John shows you how to adjust your new clutch cable to get it working properly. KLR650 clutch life expectancy? | Adventure Rider If youre not sure whether these steps apply to your machine, leave a comment and well get back to you.RELATED CONTENT:KLR650 brake pad replacement:https://youtu.be/Ta4fFIjIcgICoolant flush:https://youtu.be/NWTou65zKhU Some pictures out of a manual would be really great. Call 1-800-491-2926 or e-mail our sales team. All Rights Reserved. The mounting is very similar on both and automatically adjusts the slack. It has a new clutch, cable, and springs . Aug 19, 2007 There is a certin way to reinstall the clutch release lever. The included clutch lever and mount even feature reach adjustment to accommodate different hand sizes. Get your Kawasaki KLR 650 clutch cable: http://bit.ly/klr-650-clutch-cable-1Learn how to replace the clutch cable on a Kawasaki KLR650. I need to figure out what changed since it has dramatically altered my riding style. Adjusting Your Motorcycle Clutch and Why It's Important - YouTube For a better experience, please enable JavaScript in your browser before proceeding. The Rekluse EXP Kit for Kawasaki KLR 650 INSTALLATION & USER'S GUIDE Doc ID: 191-6347A Doc Rev: 041019 OVERVIEW . And as stated above keeping the adjustment correct is very important,as is checking it once in a while and LUBEING the cabel and pivots! Step 1. Short of Locktite, I'm ok with adjusting the cable as long as I know it needs to be done. Just return the item and we'll issue a full refund to the original payment method. If your clutch feels sub par, take a couple minutes (you can do it on your next ride it's so easy) and adjust the cable slack to obtain the correct 2-3mm gap at the lever and you will be rewarded with a perfect feeling clutch. Magura clutch kits ensure an easier operating pressure, a constant pressure point, no more cable adjustment, and smooth clutch actuation to ensure the perfect take-off every time. Can anyone tell me which adjustment does what? I am a big body, and the stock clutch and springs just wasn't making the grade. NOTE: You don't need to remove it completely, just loosen it so the hand guard hangs there. KLR 650, loose clutch - grinding when shifting | Adventure Rider There's a mechanism inside the clutch cover that the cable connects to that operates the clutch and pulls . I think the manual calls for 2-3 mm of play. You guys Rock. How to Adjust Your Motorcycle's Clutch Cable | Allstate Insurance Enjoy banner ad-free browsing with Kawasaki KLR Forum Plus. I don't have a manual yet, and just put in new clutch. Questions about this product? 1 currentlyhigh 4 yr. ago Definitely get the Clumer manual, totally worth it.